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Tape machines
Using a tape machine for packing involves applying adhesive tape onto boxes or surfaces, like cartons.
You can do this manually with a hand dispenser, which is simple and cost-effective. Alternatively, a table dispenser is more convenient as it allows you to set the tape length beforehand, saving time and tape.
If you have a lot of packages, an automatic tape machine, also known as a carton sealer, can close numerous boxes effortlessly. This machine does the work for you, minimizing physical effort.
Check out our range of carton sealers for your packing needs.
What does a Carton Taping Machine (Box Taping Machine) do?
A machine used to seal boxes is known as a carton taping machine or a box taping machine. Depending on the type of machine, it applies tape to the sides or top and bottom of the carton to accomplish this. Hot melt adhesive is typically used to apply tape, which is typically composed of a sturdy material like polypropylene. In industrial situations, when many boxes must be sealed rapidly and effectively, this sort of machine is frequently employed.
Both manual and automatic carton taping machines are available. The operator of a manual machine must load the cartons onto it and apply the tape. Without the assistance of an operator, automatic machines may load and seal cartons.
A box or carton must be fed into a tape machine for it to work. Once inside, the box is guided through a set of rollers and guides that apply tape to the box's top and bottom seams. Typically, the tape is pulled from a roll mounted on the machine and cut to the required length either automatically or manually.
An operator manually puts the boxes into a semi-automatic tape machine, which then starts the tape application procedure. The sealed box is then released when the machine has applied the tape and cut it to the required length. When the box size or form fluctuates greatly, this sort of equipment is frequently utilized in smaller operations.
Fully automated tape machines require little to no operator input and can handle large amounts of boxes or cartons. Typically, these machines contain an infeed conveyor that feeds boxes into the machine automatically, and sensors that recognize the box's size and shape. To apply the tape evenly and securely to the box, regardless of its size or shape, the machine then modifies the tape application method
Here are a few essential characteristics of tape machines:
- Adjustable tape width:Most tape machines let you change the tape's width, which is helpful for supporting various box sizes and types.
- Automatic tape feeding:Automatic tape feeding and cutting allows for faster packing while also ensuring that the tape is placed consistently and evenly.
- Multiple tape kinds:Paper, PVC, and polypropylene tape are just a few of the many tape types that may normally be handled by tape machines. This provides you with the freedom to select the optimum tape for your packaging requirements.
- Tension control:When using a tape machine, you can adjust the tape tension to prevent it from being stretched too much or too little. This helps maintain the seal's strength and durability.
- Safety features:To help prevent accidents and injuries, certain tape machines are outfitted with safety features including emergency stop buttons and protective guards.
- Portable options:Tape machines come in different sizes, including portable ones that are easy to move around. They are useful for packing and sealing boxes in multiple areas of a facility.
- Durability:Tape machines are often made of heavy-duty parts that can handle the demands of a busy packaging operation. This makes them long-lasting and durable.
Following are the benefits of Tape Machines
- Efficiency Gains:When choosing an elastic binder machine, prioritize a balance between price and quality while considering the overall cost of ownership throughout the product's lifecycle.
- Cost Savings:By lowering labor costs and reducing tape waste, tape machines can help firms save money over time on both tape and other packaging supplies.
- Increased Packaging Quality:Tape machines provide reliable sealing, reducing product damage and returns, while also allowing for custom logo and message printing, enhancing customer satisfaction and brand recognition.
- Versatility:Tape machines offer versatile packaging solutions by closing boxes of different sizes and shapes with various tapes, including reinforced, colored, and clear tapes.
- Ergonomics:Tape machines enhance worker comfort, reduce repetitive motion injuries, and improve job satisfaction by allowing seated and ergonomic box sealing.
Here are some specifics on the features of several tape machines that are frequently used in the packaging sector:
- Tape Compatibility:The tape machine is designed to accommodate various adhesive tapes, such as masking tape, filament tape, pressure-sensitive packaging tape, and double-sided tape, with specific width and thickness requirements.
- Mechanism for Dispensing Tape:Tape dispensers use rotating roller systems or handheld trigger mechanisms to apply tape.
- Adjustable Tape Length:Tape dispensers with adjustable tape length provide customization, waste reduction, and improved efficiency for sealing boxes.
- Speed and Production Capacity:The speed and production capacity of tape machines determine the efficiency of the packing process by increasing the frequency of tape distribution and calculating the number of sealed packages per minute or hour.
- Durability and Upkeep:Packaging tape machines should be designed to withstand regular use and challenging conditions, requiring routine maintenance including cleaning and lubrication for optimal performance.
- Standards for compliance and safety:Tape machines must abide by all applicable standards and safety laws.
There are several things to take into consideration when choosing a tape machine for the packaging sector. Determine your operation's specific requirements first, such as the volume and size of packages. Think about the kinds of cassettes the machine can handle to be sure it meets your needs. To fit different package sizes, look for features like customizable tape lengths and thicknesses. To increase production and efficiency, consider the machine's speed, dependability, and simplicity of use. Think about the upkeep needs and the accessibility of technical support. To make sure the equipment fits within your budget and meets your long-term goals, consider the cost, warranty, and overall value proposition of the product.
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What is taping?
Taping is applying an adhesive tape to, for example, a box or other surface. This can be done manually, with a tape dispenser or with a carton sealer. In the packaging industry, tape is often used to close something. In most cases a box or packaging. In addition, tape is also used to bundle products, mark them, communicate a message or prevent theft. The goal of taping is to store and / or send your products damage-free, so that they arrive at your customer in perfect condition.
Adhesive tape is available in various qualities, designs and in most cases consists of two parts: the carrier and the adhesive layer.
Types of adhesive layer
There are different types of adhesive layer:
Solvent glue: solvent glue is a strong type of glue and offers long-term adhesive strength. This type of glue is therefore recommended for longer storage periods or for sealing that must resist moisture, dust and temperature fluctuations.
Acrylic glue: this glue is water-based and therefore recyclable. It is a transparent adhesive and suitable for closing colored and / or printed boxes. With acrylic glue, the immediate tack (first tack) is less strong.
Hotmelt: this glue is made from a synthetic rubber. Hotmelt has a good initial adhesion, is environmentally friendly and resistant to moisture. It is particularly suitable for short-term use.
Gum layer: activated by moistening and gives a very good adhesion. It ensures that the two parts are “fused” together, creating a permanent bond.
Types of carriers
The most common types of tape are PP, PVC tape and paper tape.
PP tape is a high-quality tape and has a very high tensile strength. In addition, it is an inexpensive tape. Characteristic of PP (polypropylene) tape is the high resistance in the length and width direction. PP tape is easy to unroll and suitable for closing light to heavy boxes, depending on the glue type. The adhesives acrylic and hotmelt are mainly combined with the PP carrier. Click here for more information about PPtape.
PVC tape can be torn by hand, is moisture resistant and easy to print. Because PVC tape is not stretchable in the length direction, the material is ideal for closing boxes with a high valve tension. Click here for more information about PVC tape.
Paper tape is the environmentally friendly solution for closing your boxes. The packaging box can be recycled in its entirety after use, including the tape. Due to the direct and strong adhesion, paper tape is particularly suitable for closing heavy and / or valuable packaging. Paper tape can be divided into two types: self-adhesive and gummed. Click here for more information about paper adhesive tape.
Which tape and carton sealer are best?
Important factors that play a role in choosing which packaging tape and carton sealer are most suitable include:
- What will you use the packaging tape for?
- How heavy is the load and how great is the valve tension?
- Are your boxes different in size? Or do you work in series?
- What are the environmental factors, such as moisture, dust and temperature?
- Do you want good protection against theft?
- Do you want to print packaging tape?
- How do you want to process packaging tape: manually or by carton sealer machine?
You can determine the best packaging tape and carton sealer for you, together with our experienced specialists. Please do not hesitate to contact us.
Devices and machines
Packaging tape or adhesive tape can be applied manually, with a table dispenser or by machine with a carton sealer.
Manual: often in combination with a hand dispenser. Easy, mobile and cheap. For larger numbers, with repetitive dimensions or at a fixed workplace, it is recommended to work with a dispenser or machine.
Table dispenser: With a table dispenser, the cut length of the adhesive tape can be set in advance, so that the correct length is always dispensed and automatically cut. This saves tape and time.
Machine: with a carton sealer it is possible to easily seal thousands of packages a day. Click here for the semi-automatic carton sealers. Click here for all (fully) automatic carton sealers.
